Continuous Online Iron Removal Rotary Magnetic Separator Processing Capacity 15-45 M³/H

General Purpose Rotary Iron Remover | Continuous Online Iron Removal | Processing Capacity 15-45 m³/h

Product Overview

The rotary iron remover is an industrial equipment improved to address issues such as frequent clogging and cumbersome cleaning of traditional grate-type iron removers. It achieves efficient iron removal through the collaborative design of rotating magnetic rod sets and sealing systems. The device uses a servo motor to drive the rotating disk assembly, which rotates ring-shaped magnetic rods to agitate materials. Iron impurities are adsorbed by the magnetic field and then automatically cleaned by the demagnetization mechanism. It is suitable for processing powder materials with poor fluidity.

Technical Parameters

Application Scenarios

• Powder and Granule Processing: Continuous iron removal from materials like flour, feed, plastic pellets, and mineral powders, adaptable to automated production lines.

• Food and Pharmaceutical Industry: Iron removal from milk powder, medicinal powders, candy raw materials, etc., meeting hygienic continuous production requirements.

• Building Materials and Non-metallic Minerals: Purification of slurries or dry powders like quartz sand, kaolin, and ceramic raw materials, improving product whiteness and purity.

• Recycled Resource Sorting: Separation of iron impurities from waste plastic and rubber scraps, achieving material recycling and utilization.

• Chemical Pigment Field: Iron removal from paint powders and dye particles, avoiding the impact of metal impurities on product color and stability.

Core Advantages

1. Continuous and Efficient: Magnetic components rotate continuously, with adsorption and discharge occurring synchronously, eliminating the need for downtime cleaning, suitable for high-capacity production lines.

2. Thorough Discharge: Scrapers forcibly strip away impurities. Compared to simple gravity discharge, they can effectively remove stubbornly adhered fine particle impurities.

3. Wide Adaptability: Capable of processing dry powders, granular materials, and low-viscosity slurries. Magnetic field strength can be adjusted as needed to meet the iron removal requirements of different materials.

4. Easy Maintenance: Compact structure, easy to disassemble and clean, no complex electrical control system, low operational failure rate, low maintenance cost.

5. Minimal Material Damage: Rotational speed is adjustable, and magnetic component surfaces are smooth, causing minimal wear on fragile, easily caking materials.

Economic Benefits

• Equipment Protection: Extends equipment lifespan by over 30%.

• Quality Improvement: Increases product qualification rate by 2-5%.

• Energy Saving and Consumption Reduction: Saves approximately 10,000-30,000 RMB in annual electricity consumption.

• Labor Savings: Reduces manual cleaning time by 60%.

• Investment Payback Period: 6-12 months.

QA

Q1: Does the equipment require an external power source?

A: Permanent magnet type requires no power; electromagnetic type requires 380V power supply.

Q2: What level of iron removal precision can be achieved?

A: Can remove fine iron powder above 0.01mm, with an iron removal rate up to 99% or higher.

Q3: What is the cleaning cycle?

A: Typically 8-24 hours per cleaning, depending on the iron content of the material.

Q4: What is the equipment service life?

A: Permanent magnet material service life ≥10 years; housing uses stainless steel material with strong corrosion resistance.

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Continuous Online Iron Removal Rotary Magnetic Separator Processing Capacity 15-45 M³/H Images